Basic Info.
Model NO.
cleaning machine
Application
Pharmaceutical Cleaning
Cleanliness
Medium Cleanliness
Trademark
cleaning machine
Transport Package
Container
Product Description
Serial number - system - main components - main parameters and performance description
one
Overall dimension: 7500 × 1850 × 2500mm (L × w × h)
Material: 1. Upper cover: made of stainless steel, square structure, cleaning upper cover and drying upper cover. The upper cover of drying section adopts double insulation structure.
2. Frame: national standard channel steel + profile production; surface painting and anti rust treatment
3. Cleaning tank: stainless steel plate with inner wall of 2mm
The structure is composed of a base, a loading and unloading platform, a sealing plate, a machine body, an upper cover body, a cleaning room, a protective plate, etc.
two
The conveyor belt and its transmission system are adjustable with the conveying speed of 0.18-1.8m/min
The transmission motor and reducer are 0.75KW and powerful
Inverter power 1.1kw
The transmission chain wheel and chain wheel are galvanized with Q235
Stainless steel roller chain
Stainless steel flat mesh belt with string shaft
Conveyor belt specification: effective width of feed port 700mm
The driving / driven shaft is galvanized with 45 steel, and the driven shaft is equipped with a chain adjusting device
The guide rail is made of stainless steel
Structure description: using high-quality chain and transmission system, with reduction motor made in Taiwan and high-quality frequency converter, realize smooth, low noise and uniform speed transmission. In order to prevent oil-water mixing, cleaning conveyor belt and oiling conveyor belt are made separately, with stainless steel plate transition in the middle.
The height of the working face is about 900mm and the width is 600mm. The height is 300 mm.
The workpiece is directly placed on the conveyor belt.
four
Spray cleaning
Structure description: spray, filter and heating systems are equipped, and protective cover is set above the spray system to prevent solution splashing and solution cross flow between adjacent common positions.
Material: 2mm stainless steel plate
1. The cleaning pump adopts Hangzhou Nanfang pump, with working pressure of 0.48mpa, flow rate of 50t, n = 7.5kW
2. 100um filter screen is adopted.
3. Install 0-10kg / cm 2 pressure gauge to indicate the working pressure.
4. The tank is designed with inclined bottom to facilitate the discharge of dirt
5. A coarse filter screen is arranged at the liquid return position at the upper part of the liquid storage tank. Two fine filters improve the filtering accuracy.
The heating system has an independent liquid storage tank. The liquid storage tank adopts a double-layer insulation structure. The inner layer is made of 2mm stainless steel plate, the outer layer is made of 1.2mm stainless steel wire drawing plate as sealing plate, and the middle part is made of aluminum silicate cotton insulation material.
Flange type stainless steel heater is used to heat the liquid storage tank. The total heating power is 21kw. High quality digital temperature controller is selected. The heating system can be automatically shut down when the set temperature is reached. The temperature range is adjustable from room temperature to 60 ºC. With oil scraper
The pipeline adopts internal and external polished stainless steel pipe, which is cleaned by ultrasonic before assembly to ensure its cleanliness. The pipeline connection adopts flexible connection, which is convenient for maintenance. The pipeline adopts stainless steel pipe, which is resistant to high pressure and high temperature
five
Spray rinsing
Structure description
texture of material
The spray, filter and heating systems are equipped, and the protective cover is set above the spray system to prevent the solution splashing phenomenon and the solution cross flow between adjacent common positions when the equipment is working.
Fabrication of 2mm stainless steel plate for inner wall
1. The rinsing pump is Hangzhou Nanfang pump, the working pressure is 0.3MPa, the flow rate is 30t, n = 5.5kW
2. 100um filter screen is adopted.
3. The precision of precision filter is 40um and 20um
4. Install 0-10kg / cm 2 pressure gauge to indicate the working pressure.
5. The tank is designed with inclined bottom to facilitate the discharge of dirt
6. A coarse filter screen is arranged at the liquid return position at the upper part of the liquid storage tank.
7. Installation of oil water separator (made in Shanghai)
The heating system has an independent liquid storage tank. The liquid storage tank adopts a double-layer insulation structure, the inner layer is made of 2mm stainless steel plate, the outer layer is made of 1.2mm stainless steel wire drawing plate as sealing plate, and the middle part is made of aluminum silicate cotton insulation material.
Flange type stainless steel heater is used to heat the liquid storage tank. The total heating power is 21kw. High quality digital temperature controller is selected. The heating system can be automatically shut down when the set temperature is reached. The temperature range is adjustable from room temperature to 60 ºC.
The pipeline adopts internal and external polished stainless steel pipe, which is cleaned by ultrasonic before assembly to ensure its cleanliness. The pipeline connection adopts flexible connection, which is convenient for maintenance. The pipeline adopts stainless steel pipe, which is resistant to high pressure and high temperature
6. Structure description of air pump water cutting: high pressure air knives are respectively set at the upper and lower parts of the conveying channel of the working station to quickly cut off the water on the surface of the workpiece. The power of high pressure air pump is 7.5kW.
7. Hot air drying structure description: it is equipped with drying fan, drying system and heating system, and a heat preservation cover is set outside the drying system, which can not only ensure the drying effect of workpieces, but also save energy consumption.
The drying system is equipped with 6 rows of stainless steel circular air pipes, which are densely covered with air nozzles to dry the workpieces by hot air.
The drying fan is a marine fan with a power of 2.2kW.
The heating system is equipped with a hot air heat exchanger, in which W-type electric heating tubes are arranged, with a total heating power of 27kw. The high-quality digital temperature controller is selected, which can automatically shut down the heating system when reaching the set temperature, and the temperature range is adjustable from room temperature to 120 ºC.
eight
Electrical control
Control cabinet 1, independent control cabinet, A3 steel plate spray treatment
2. The metering device, control unit and power supply unit in the cabinet are configured separately
3. The control panel shall be equipped with running signal light and alarm indicator light
4. The panel is only equipped with switches for operation, and the switches for adjustment are installed in the control cabinet
5. The main control cabinet is equipped with maintenance lighting, heat dissipation and exhaust device
6. There is a door lock on the control cabinet to prevent unauthorized personnel from changing it
7. Mitsubishi PLC programming controller, Winon touch screen control
8. Frequency converter
9. AC contactor, thermal relay and other main components are of high quality brands
Safety protection alarm system 1. Under liquid alarm: when there is no solution or under liquid in any tank, the system will give an audible and visual alarm at the same time
2. Workpiece detention alarm: prompt the operator to take the workpiece in time.
9. Mist exhaust system - system description - the top of the cleaning upper hood is equipped with a mist exhaust fan and an internal suction duct to discharge the internal hot fog of the equipment. The power of the exhaust fan is 1.1KW.
The top of the oil coating upper cover is equipped with a mist exhaust fan and an oil mist processor. The oil mist processor dampens the oil mist extracted by the mist exhaust fan to form oil droplets and return them to the oil tank. After treatment, the gas is discharged out of the room.
According to the user's requirements, connect the fog pipe outside the site.
